Conicity Lab Test 2
Drilling Titanium & Graphite Composite Stack

Test Information
• Company:
Northrop Grumman
• Test Site:
El Segundo, CA
• Date:
February 2003

Test Design
• Objective:
Evaluate hole size and tool life as a function of edge preparation
• Tool Styles:
.250" solid carbide drill
• Edge Preparations:
   Up-sharp drill, no hone
   0.0005" variable EMG™ edge prep
• Test Part:
Titanium/Graphite stack for F-18 Hornet

Drill Performance in Titanium Stack
Northrop Grumman Aircraft Corporation


Unhoned Cutter - Location A

Honed Cutter - Location M


Unhoned Cutter - Location B

Honed Cutter - Location N

SEM Photographs of Unhoned & Honed Cutters


Test Summary
• Current up-sharp drill yields only 30 holes, a 3X improvement realized with Conicity EMG drill
Hole size deviation reduced 60% with Conicity EMG drill.


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