Case Study 2 - Valve Seat Turning

Application: Machining of hardened valve seats
Current Tool: CBN insert
Production Concern: Tool life
Goals: Improve tool life
Current Tool Life: 5,000 valves seats
Tool Life with EMG: 10,000 valves seats

Current CBN Tool
The picture shows the edge of a standard tool with 0.005” x 20-degree “T” land. In production, this tool produces 5,000 finished exhaust valve seats.

Conicity CBN Tool
The picture shows a standard tool with a 0.005” x 20-degree “T” plus a 0.001” Conicity E/P. In production, this tool produces 10,000 finished exhaust valve seats.

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